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Quintus高壓熱處理工藝可支持HIP和STA熱處理同時進行,助力提高增材制造鈦合金Ti6Al4V的疲勞強度

時間:2024-01-22 19:06來源:未知 作者:航空

表1:Ti6Al4V L-PBF底盤插件輕量化設(shè)計的脆弱性和增材制造可行性


案例研究結(jié)果分析

◉ 依據(jù)ASTM F2924-14,L-PBF Ti6Al4V的常規(guī)HIP工藝通過對打印過程中產(chǎn)生的典型缺陷致密化,可有效地使HCF強度達到600MPa(R=-1,N=106)。

◉ L-PBF Ti6Al4V在常規(guī)HIP溫度895-955°C時的高溫軟化可以通過800°C/200MPa的低溫HIP工來避免。這樣材料的HCF強度可達750MPa(R=-1,N=107),并保持與高溫去應(yīng)力材料相同的屈服強度(Rp0.2 > 950MPa)。該工藝適用于尺寸小于300µm的缺陷。

◉ 為了致密1-2mm的大孔(這會發(fā)生在L-PBF高速構(gòu)建時),并最大化屈服強度(Rp0.2 > 1000MPa),可將先進的高壓熱處理(HPHT = HIP+STA)成功應(yīng)用于高性能AM零件。

 

參考文獻

[1] E. Wycisk et.al., “Study on Hot Isostatic Pressing of Titanium AM Parts”, Ampower 2020

[2] M. Benedetti et.al., “The effect of post-sintering treatments on the fatigue and biological behavior of Ti-6Al-4V ELI parts made by selective laser melting”, J. Mech. Behav. Biomed. Mater. 71 (2017) 295–306. https://doi.org/10.1016/j.jmbbm.2017.03.024

[3] M. Munsch, „Reduzierung von Eigenspannungen und Verzug in der laseradditiven Fertigung“, ISBN: 978-2-954-04501-3, dissertation Cullivier-Verlag 2013

[4] S. Leuders et.al., “On the mechanical performance of structures manufactured by Selective Laser Melting: Damage initiation and propagation”, Conference Paper WorldPM Orlando 2014

[5] Ming Yan and Peng Yu, “An Overview of Densification, Microstructure and Mechanical Property of Additively Manufactured Ti-6Al-4V — Comparison among Selective Laser Melting, Electron Beam Melting, Laser Metal Deposition and Selective Laser Sintering, and with Conventional Powder”, IntechOpen, DOI: 10.5772/59275, 2015

[6] J. Mezzetta, “Process-Property Relationships of Ti6Al4V Fabricated through Selective Laser Melting”, Master thesis, McGill University Quebec 2016

[7] G. Lütjering and J.C. Williams, “Titanium”, Book, Online ISBN 978-3-540-73036-1, Springer 2007

[8] T. Kosonen et.al., “Evaluation of HIP-parameter effects on AM Titanium Ti-6Al-4V”, conference paper, 30th Aeromat Reno 2019

[9] M. Ahlfors et.al., “Optimizing HIP and printing parameters for EBM Ti-6Al-4V”, WhitePaper, Quintus Technologies AB, 2017

[10] E. Arzt, “Optimization of HIP Parameters by Considering the Deformation Mechanisms”, Powder

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[11] H. Stroppe, “„Einfluss der Porosität auf die mechanischen Eigenschaften von Gusslegierungen“.

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[12] Y. Skrinsky, „Einfluß von heiß- und kaltisostatischem Pressen auf die „statischen“ mechanischen Werkstoffkennwerte von Gußteilenaus Aluminiumlegierungen“ dissertation, University Magdeburg 2002

[13] Q. Xu et.al., “Effects of hot isostatic pressing temperature on casting shrinkage densification and microstructure of Ti6Al4V alloy”, China Foundry vol.14(5) 2017

[14] D. Herzog et.al., “Productivity Optimization of Laser Powder Bed Fusion by Hot Isostatic

Pressing”, Additive Manufacturing vol. 36, Elsevier 2020

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